Festool Kapex KS120 Zero Clearance Insert

Upgrade your Festool KS120 Kapex with our Custom 3D-Printed Zero Clearance Insert and experience the cleanest cuts possible! A zero clearance insert fully supports your workpiece at the blade, reducing tear-out and giving you flawless finishes—even on delicate veneer plywood. Whether you're cutting hardwoods, MDF, or fine plywood, this insert ensures crisp, splinter-free edges every time.

Each insert is professionally 3D printed with high-quality PETG filament, known for its exceptional durability, heat resistance, and impact strength—perfect for the demands of a high-performance miter saw. PETG stands up to friction and temperature changes better than standard plastics, meaning you get a reliable, long-lasting insert that won’t warp under pressure. Plus, the snug, precision fit ensures maximum accuracy and stability with every cut.

Unlike MDF inserts, this PETG insert WILL NOT SWELL OR DEFORM due to changes in humidity or accidental water exposure.  

Since zero clearance inserts naturally wear down over time, it's always a good idea to keep a few on hand! We offer discounted multi-packs, so you can stock up and save money while ensuring your cuts stay pristine. Don’t wait until your current insert is worn out—grab a pack today and keep your saw performing at its best!

Grab yours today and take your Kapex to the next level!

Compatible specifically with the Festool KS120 Kapex sliding compound miter saw, this zero clearance insert is a must-have for woodworkers, cabinetmakers, and finish carpenters who demand clean, professional results. If you're looking for zero clearance inserts for Festool saws, or a PETG 3D printed Kapex insert, you've found the right upgrade for your shop. Ideal for anyone searching for ways to reduce tear-out on a miter saw, this insert is the perfect blend of function, precision, and durability.

NOTE: This ONLY fits this CORDED Festool KS120 - If you are looking for the cordless Festool Kapex KSC60 CLICK HERE